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KSM Electronics

Custom Overmolding

Step 1: Cable Assembly

Step 1: Cable Assembly

Step 2: Pre-Mold

Step 2: Pre-Mold

Step 3:  Finished Overmold

Step 3: Finished Overmold

We have two-shot, two-color and two-material overmolding capabilities. We custom overmold wire terminations to ensure pull strength, to act as a protectant moisture seal, and for an overall cleaner-looking connection.

Each die is singularly produced to spec, guaranteeing an unwavering replication of your product. Our mold designers and engineers monitor the production of these assemblies to ensure they comply with all environmental parameters, moisture requirements, and are rugged enough to exceed the harsh conditions of their applications. Also, our overmolded assemblies can be customized to include company logos and markings.

Some benefits to using our molding capabilities include:

  • Prototype molds/low-volume production molds within 2-3 weeks
  • Two-shot, two-color, and dual material overmolding capabilities
  • Full-service engineering support (design assistance and product development)

POTTING

Before

Before

We also offer potting services. Potting is a process of filling an electronic assembly with a compound that:

  • Waterproofs the connector
  • Increases resistance to shock and vibration
  • Acts as an additional strain relief


Compared to injection molding, potting is a cost-effective alternative with similar benefits. We also offer a quick turnaround on low volume potting orders.

After

After

Other Services


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